FITTING METALON BEARING
The dimensions of an METALON
bearing will depend on how it is to be fitted.
METALON bearings are
most commonly press or shrink fitted. In this case interference and bore
closure must be considered in the
dimension calculations along
with running clearance, water swell and thermal allowances. If a bearing
is to be bonded into the housing, however, then only the latter
three factors need to be considered. The dimensioning of
METALON bearings
is different from that used with metallic bearing materials, and
even for other non-metallic materials. These differences are due to
the unique nature of the material, and must be considered in any application.
When dimensioning an METALON
bearing, the following
parameters should be considered:
Housing size and tolerance, Shaft
diameter and tolerance, Operating temperatures (maximum and minimum),
Machine shop temperature, Type of lubrication, Retention
method
INTERFERENCE
METALON Elastomeric bearings
shrink on the outside and inside diameter as the temperature decreases.
Due to the high co-efficient of thermal expansion (or contraction),
it is necessary to allow for this factor when the operating environment
drops below ambient. We assume machine shop temperature
to be C in other parts of the
India, the ambient temperature
may be different. In the following interference graphs, the cold
environment allowance is based on the difference between minimum operating
temperature and machine shop
ambient temperature. The graphs
for POM and PA show increments of C for metric sizes each below
machine shop ambient temperature. When freeze fitting
METALON bush
bearing, the selection of a suitable cooling agent depends on the
temperature differential for which the s interference fit is designed.
[Temperature differential is the difference between ambient machine
shop temperature, typically C and the coldest temperature to
which the installed bearing will be exposed.] If the differential
is C or less, then Dry Ice can normally be used. If the differential
is greater than C the use of liquid Nitrogen is recommended.
BORE CLOSURE
When an METALON
bearing is installed
with an interference fit, the inside diameter of the bearing
contracts due to volumetric displacement. The exact amount
of bore closure will vary with the type of finish
tolerance on the housing and
the bearing, approximations by thumb rule can be applied.
Actual testing in a given situation, if required, can
be developed
more precise figures. Note
that, due to the lower coefficient of friction of METALON-OILON, its maximum bore closure
is only 125%. Bore closure is expressed as a percentage of
maximum interference.
THERMAL EXPANSION ALLOWANCE
The thermal expansion allowance
“ Te" must be considered when the
maximum operating temperature
exceeds the machine shop “ ambient , “
Te" is based on
the coefficient of thermal expansion of METALON. The formula is as
follows :
Te = 2w x þ x (To-Ta)
Te = Thermal expansion allowance
W = Wall thickness
= Coefficient of thermal expansion
of the selected METALON
grade
To = Maximum operating temperature
Ta = Machine shop ambient
Te AXIAL
WATER SWELL
When immersed in water. METALON
swells 0.6% under normal conditions.
(23oC or less)
Some of this expansion simply increases the amount of interference, but there
is also an effect on the inside diameter of the bearing. The
normal diametric water swell “ C" calculation is: C = 0.011
x wall thickness. METALON swells slightly
more in warm water. For critical
applications the closure factor will change as the water temperature
changes. If the water temperature is higher than
40oC, C= diametrical
closure factor x wall thickness.
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